What does a transfer case do on a 4x4

It’s what makes your 4WD a 4WD…

What does a transfer case do on a 4x4

Your rig’s transfer case is what makes it well, a proper fourby. It’s a specialised component that’s fitted on all 4WD and AWD vehicles.

There are various types of transfer cases used in different vehicles, but the essential function is to ‘transfer’ power from the engine, through the drivetrain to the wheels, via the front and rear axles.

4WD vehicles will have either a full time or part time transfer case. Depending on the type, either chains, hydraulics or gears are used to aid in the distribution of power.

FULL TIME 4WD

What does a transfer case do on a 4x4

Many specialised offroad vehicles like Toyota’s 200 Series LandCruiser, the 70 Series LandCruiser range and the 150 Series Prado are equipped with fulltime 4WD transfer cases.

In these vehicles, the transfer case is always sending power to both the front and rear axles.

Older full time 4WD were known for being less fuel efficient, and while this is still the case to an extent, the slicker modern systems have righted plenty of wrongs.

In order to maximise traction and ensure an even distribution of power between both axles when driving full time 4WD vehicles offroad, you’ll either need to shift the vehicle into low range 4WD mode, or in some vehicles utilise a differential lock button.

PART TIME 4WD

What does a transfer case do on a 4x4

Part time 4WD systems are utilised in plenty of modern SUV vehicles like the Isuzu M-UX, as well as a majority of offroad utes like the Toyota HiLux and Isuzu D-MAX.

The transfer cases utilised in part time 4WD vehicles allows the option of sending power solely to the rear wheels via the rear axle when driving around town, on the highway and in light offroad settings.

Shifting the vehicle into high range 4WD (4 Hi), engages both axles and evenly distributes the engine’s power between both axles.

The 4WD low range setting (4-Lo) can also be engaged in order to access further torque and achieve more traction when tackling rough or slippery terrain offroad.

AWD VEHICLES

What does a transfer case do on a 4x4

AWD or All Wheel Drive systems are common in plenty of modern light SUV vehicles including Suburu Outbacks and Foresters.

While not ‘proper’ 4WDs, an AWD equipped vehicle does in fact utilise a transfer case in order to distribute power to both of the vehicle’s axles and all four wheels, as the name implies.

In vehicles with symmetrical AWD systems, both axles receive power constantly and if the vehicle starts to lose traction, more power is delivered to the axle that needs it.

On-demand AWD systems work differently. All power is delivered to the vehicle’s front axle under normal onroad conditions, however if the vehicle starts to lose traction, power is delivered to the rear axle for stability.

AWD vehicles are able to receive power to both front and rear axles, but both axles must be able to rotate at different speeds, whereas the transfer cases fitted in legit 4WD vehicles force both axles to spin at the same speed.

The transfer case is found on vehicles with AWD or 4WD capability and is integral for allowing drivers to switch to these modes of operation.

A typical transfer case is found at the rear of the transmission and powered by the transmission output shaft, operating much like a secondary transmission unit.

Most 4WD transfer cases have four modes of operation:

  • two-high
  • neutral
  • four-low
  • four-high

Because the driver only engages the 4WD when needed, the system is what we call a “part-time” four-wheel drive.

But what happens when a transfer case goes bad?

What are the Symptoms of a Bad Transfer Case?

Transfer cases are supposed to last the longevity of the vehicle – however, that of course doesn’t always happen. Here we look at some of the more common signs you may find when you have a bad transfer case:

Shifting Issues

A common symptom of a bad transfer case is having trouble shifting between gear ranges. Although this issue could be caused by thing like a low fluid level or damaged linkage, it typically indicates an internal transfer case failure.

Before thinking the worst – first double-check the operating manual just in-case there’s something missed, such as being at a full stop and in neutral before shifting into 4WD.

Hard to stay in 4WD?

If you’re finding that your transfer case keeps popping out of 4WD, it could mean an external problem with either the differential or driveshaft – or it might be due to an internal transfer case concern. Best take it to a specialist for diagnosis.

4WD Won’t Engage or Disengage

There could be many reasons why a vehicle’s 4WD system won’t engage or disengage. From a faulty shift mechanism on the front axle, to an electrical fault in the control system. Yet it’s also possible the transfer case itself has internal problems.

Fluid Puddle Under the Transfer Case’s Location

There’s only one reason why there would be a fluid puddle right under the transfer case area – and that’s because there’s a leak somewhere. Check that the leak is likely coming from the transfer case by jacking up your vehicle and inspecting it. You should easily see the leak at the rear of the transmission or transaxle assembly.

Strange Grinding, Growling or Humming Noises

Another sign there’s a problem with your vehicle is the presence of unusual noises that weren’t there before. Weird noises can be bothersome, almost always indicating that bigger issues are right around the corner.

If you hear grinding, growling, or humming noises that change with your vehicle speed, it may be coming from the transfer case. This could indicate a low fluid level or some mechanical problem such as bad bearings, loose chains or damaged gears.

Possible Causes of a Bad Transfer Case

Commonly, a transfer case will fail due to a low fluid level caused by leaks, a lack of maintenance or regular wear and tear.

It’s important to address fluid leaks right away to prevent internal transfer case damage. Changing the transfer case fluid on a regular basis is also important. You can find the service interval for your vehicle’s transfer case in the owner’s manual.

It’s important to know that symptoms of transmission failure can mimic those of a bad transfer case. This can be confusing for vehicle owners who are attempting to fix their car themselves.

So why S&G?

To avoid any confusion, it’s always a good idea to get a professional diagnose of your vehicle if you suspect a transfer case problem. The specialist team at S&G Gearbox Exchange in Perth will be able to better assess your vehicle and its underlying issues and work efficiently to get your card back on the road. You can contact a team member by calling (08) 9356 9988.